In the industry of making emulsions the HSM (high-shear rotor/stator mixer) has become the most popular selection. They shorten the mixing process and have a broad selection of functions they can perform. They may be used to make many different substances such as for example gums, drugs, cosmetics, pigments and flavors.

Since researchers have concentrated their studies on low-shear mixing the high shear mixers have been largely overlooked. Generally, it is the application that is the main focus of testing rather than the process of mixing. Due to this lack of information there have been many misconceptions about high speed mixers.

Scaling up in ラボ用ミキサー is an important part of mixing properly. Yes the merchandise quality is needless to say the main concern. However, there are other serious considerations aswell. Proper planning might help cut costs by large numbers. The goal is to spend the least sum of money and time while producing exactly the same top quality product. Everything must be held beneath the microscope for the best solutions. Even the ground plan should be taken under consideration. Operating procedures, net operating costs and equipment management all impact on the entire cost of operation.

For example, if your lab can mix a batch in only 12 seconds however the machine is defined to cycle for five minutes, you are wasting the other area of the time. Four minutes plus forty-eight seconds is time that can impact other expenditures since the batch reached its mixing equilibrium in the first twelve seconds. By overshooting even what seems like handful of time energy costs, labor, wear and tear on the device and productivity factors are affected and find yourself costing more in the end. Careful planning can cut these extra lab costs.

One consideration that is worth looking into is using an inline mixer rather than a batch mixer. With the inline mixer the process is more easily controlled than with a batch mixer. Both solids and liquids monitored and easily mixed in. They are also easily adaptable to the pre set lab situations. Therefore there does not have to be a lot of changes in existing floor plans. It might be positioned right beside the tank. Then the materials for the batch can be sent directly from the tank to be processed by the high-shear rotor and returned to the tank.